cfx4ToFoam.C

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/*---------------------------------------------------------------------------*\
  =========                 |
  \\      /  F ield         | OpenFOAM: The Open Source CFD Toolbox
   \\    /   O peration     |
    \\  /    A nd           | www.openfoam.com
     \\/     M anipulation  |
-------------------------------------------------------------------------------
    Copyright (C) 2011-2016 OpenFOAM Foundation
    Copyright (C) 2020-2021 OpenCFD Ltd.
-------------------------------------------------------------------------------
License
    This file is part of OpenFOAM.
 
    OpenFOAM is free software: you can redistribute it and/or modify it
    under the terms of the GNU General Public License as published by
    the Free Software Foundation, either version 3 of the License, or
    (at your option) any later version.
 
    OpenFOAM is distributed in the hope that it will be useful, but WITHOUT
    ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or
    FITNESS FOR A PARTICULAR PURPOSE.  See the GNU General Public License
    for more details.
 
    You should have received a copy of the GNU General Public License
    along with OpenFOAM.  If not, see <http://www.gnu.org/licenses/>.
 
Application
    cfx4ToFoam
 
Group
    grpMeshConversionUtilities
 
Description
    Convert a CFX 4 mesh to OpenFOAM format.
 
\*---------------------------------------------------------------------------*/
 
#include "argList.H"
#include "Time.H"
#include "IFstream.H"
#include "hexBlock.H"
#include "polyMesh.H"
#include "wallPolyPatch.H"
#include "symmetryPolyPatch.H"
#include "preservePatchTypes.H"
#include "cellShape.H"
 
using namespace Foam;
 
// * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * //
 
int main(int argc, char *argv[])
{
    argList::addNote
    (
        "Convert a CFX 4 mesh to OpenFOAM format"
    );
 
    argList::noParallel();
    argList::addArgument("CFX geom file");
    argList::addOption
    (
        "scale",
        "factor",
        "Geometry scaling factor - default is 1"
    );
 
    argList args(argc, argv);
 
    if (!args.check())
    {
         FatalError.exit();
    }
 
    const scalar scaleFactor = args.getOrDefault<scalar>("scale", 1);
 
    #include "createTime.H"
 
    IFstream cfxFile(args.get<fileName>(1));
 
    // Read the cfx information using a fixed format reader.
    // Comments in the file are in C++ style, so the stream parser will remove
    // them with no intervention
    label nblock, npatch, nglue, nelem, npoint;
 
    cfxFile >> nblock >> npatch >> nglue >> nelem >> npoint;
 
    Info<< "Reading blocks" << endl;
 
    PtrList<hexBlock> blocks(nblock);
 
    {
        word blockName;
        label nx, ny, nz;
 
        forAll(blocks, blockI)
        {
            cfxFile >> blockName;
            cfxFile >> nx >> ny >> nz;
 
            blocks.set(blockI, new hexBlock(nx, ny, nz));
        }
    }
 
    Info<< "Reading patch definitions" << endl;
 
    wordList cfxPatchTypes(npatch);
    wordList cfxPatchNames(npatch);
    labelList patchMasterBlocks(npatch);
    labelList patchDirections(npatch);
    labelListList patchRanges(npatch);
 
    {
        label no, blkNo, patchLabel;
 
        forAll(cfxPatchTypes, patchi)
        {
            // Grab patch type and name
            cfxFile >> cfxPatchTypes[patchi] >> cfxPatchNames[patchi] >> no;
 
            // Grab patch range
            patchRanges[patchi].setSize(6);
            labelList& curRange = patchRanges[patchi];
 
            forAll(curRange, rI)
            {
                cfxFile >> curRange[rI];
            }
 
            // Grab patch direction and master block ID
            // Note: direc is the direction, from the cfx manual
            // 0 = solid (3-D patch),
            // 1 = high i, 2 = high j, 3 = high k
            // 4 = low i, 5 = low j, 6 = low k
            cfxFile >> patchDirections[patchi] >> blkNo >> patchLabel;
 
            patchMasterBlocks[patchi] = blkNo - 1;
        }
    }
 
    Info<< "Reading block glueing information" << endl;
 
    labelList glueMasterPatches(nglue, -1);
    labelList glueSlavePatches(nglue, -1);
 
    {
        label masterPatch, slavePatch;
        label dirIndex1, dirIndex2, dirIndex3, joinNumber;
 
        for (label glueI = 0; glueI < nglue; glueI++)
        {
            cfxFile >> masterPatch >> slavePatch;
            cfxFile >> dirIndex1 >> dirIndex2 >> dirIndex3 >> joinNumber;
 
            glueMasterPatches[glueI] = masterPatch - 1;
            glueSlavePatches[glueI] = slavePatch - 1;
        }
    }
 
    Info<< "Reading block points" << endl;
 
    forAll(blocks, blockI)
    {
        Info<< "block " << blockI << " is a ";
        blocks[blockI].readPoints(cfxFile);
    }
 
    Info<< "Calculating block offsets" << endl;
 
    labelList blockOffsets(nblock, -1);
 
    blockOffsets[0] = 0;
 
    label nMeshPoints = blocks[0].nBlockPoints();
    label nMeshCells = blocks[0].nBlockCells();
 
    for (label blockI = 1; blockI < nblock; blockI++)
    {
        nMeshPoints += blocks[blockI].nBlockPoints();
        nMeshCells +=  blocks[blockI].nBlockCells();
 
        blockOffsets[blockI] =
            blockOffsets[blockI - 1]
          + blocks[blockI - 1].nBlockPoints();
    }
 
    Info<< "Assembling patches" << endl;
 
    faceListList rawPatches(npatch);
 
    forAll(rawPatches, patchi)
    {
        const word& patchType = cfxPatchTypes[patchi];
 
        // reject volume patches
        if
        (
            patchType == "POROUS" || patchType == "SOLID"
         || patchType == "SOLCON" || patchType == "USER3D"
        )
        {
            patchMasterBlocks[patchi] = -1;
            rawPatches[patchi].setSize(0);
        }
        else
        {
            // read and create a 2-D patch
            rawPatches[patchi] =
                blocks[patchMasterBlocks[patchi]].patchFaces
                (
                    patchDirections[patchi],
                    patchRanges[patchi]
                );
 
        }
    }
 
    Info<< "Merging points ";
 
    labelList pointMergeList(nMeshPoints, -1);
 
    // In order to ensure robust merging, it is necessary to traverse
    // the patch glueing list until the pointMergeList stops changing.
    //
 
    // For efficiency, create merge pairs in the first pass
    labelListListList glueMergePairs(glueMasterPatches.size());
 
    forAll(glueMasterPatches, glueI)
    {
        const label masterPatch = glueMasterPatches[glueI];
        const label slavePatch = glueSlavePatches[glueI];
 
        const label blockPlabel = patchMasterBlocks[masterPatch];
        const label blockNlabel = patchMasterBlocks[slavePatch];
 
        const pointField& blockPpoints = blocks[blockPlabel].points();
        const pointField& blockNpoints = blocks[blockNlabel].points();
 
        const faceList& blockPFaces = rawPatches[masterPatch];
        const faceList& blockNFaces = rawPatches[slavePatch];
 
        labelListList& curPairs = glueMergePairs[glueI];
        curPairs.setSize(blockPFaces.size());
 
        if (blockPFaces.size() != blockNFaces.size())
        {
            FatalErrorInFunction
                << "Inconsistent number of faces for glue pair "
                << glueI << " between blocks " << blockPlabel + 1
                << " and " << blockNlabel + 1
                << abort(FatalError);
        }
 
        // Calculate sqr of the merge tolerance as 1/10th of the min
        // sqr point to point distance on the block face.  This is an
        // N^2 algorithm, sorry but I cannot quickly come up with
        // something better.
 
        scalar sqrMergeTol = GREAT;
 
        forAll(blockPFaces, blockPFaceLabel)
        {
            const labelList& blockPFacePoints =
                blockPFaces[blockPFaceLabel];
 
            forAll(blockPFacePoints, blockPFacePointi)
            {
                forAll(blockPFacePoints, blockPFacePointi2)
                {
                    if (blockPFacePointi != blockPFacePointi2)
                    {
                        sqrMergeTol =
                            min
                            (
                                sqrMergeTol,
                                magSqr
                                (
                                    blockPpoints
                                        [blockPFacePoints[blockPFacePointi]]
                                  - blockPpoints
                                        [blockPFacePoints[blockPFacePointi2]]
                                )
                            );
                    }
                }
            }
        }
 
        sqrMergeTol /= 10.0;
 
        bool found = false;
 
        // N-squared point search over all points of all faces of
        // master block over all point of all faces of slave block
        forAll(blockPFaces, blockPFaceLabel)
        {
            const labelList& blockPFacePoints =
                blockPFaces[blockPFaceLabel];
 
            labelList& cp = curPairs[blockPFaceLabel];
            cp.setSize(blockPFacePoints.size());
 
        forAll(blockPFacePoints, blockPFacePointi)
        {
            found = false;
 
            forAll(blockNFaces, blockNFaceLabel)
            {
                const labelList& blockNFacePoints =
                    blockNFaces[blockNFaceLabel];
 
            forAll(blockNFacePoints, blockNFacePointi)
            {
                if
                (
                    magSqr
                    (
                        blockPpoints
                            [blockPFacePoints[blockPFacePointi]]
                      - blockNpoints
                            [blockNFacePoints[blockNFacePointi]]
                    )
                  < sqrMergeTol
                )
                {
                    // Found a new pair
                    found = true;
 
                    cp[blockPFacePointi] =
                        blockNFacePoints[blockNFacePointi];
 
                    label PpointLabel =
                        blockPFacePoints[blockPFacePointi]
                      + blockOffsets[blockPlabel];
 
                    label NpointLabel =
                        blockNFacePoints[blockNFacePointi]
                      + blockOffsets[blockNlabel];
 
                    label minPN = min(PpointLabel, NpointLabel);
 
                    if (pointMergeList[PpointLabel] != -1)
                    {
                        minPN = min(minPN, pointMergeList[PpointLabel]);
                    }
 
                    if (pointMergeList[NpointLabel] != -1)
                    {
                        minPN = min(minPN, pointMergeList[NpointLabel]);
                    }
 
                    pointMergeList[PpointLabel]
                  = pointMergeList[NpointLabel]
                  = minPN;
 
                    break;
                }
            }
            if (found) break;
            }
        }
        }
    }
 
 
    bool changedPointMerge = false;
    label nPasses = 0;
 
    do
    {
        changedPointMerge = false;
        nPasses++;
 
        forAll(glueMasterPatches, glueI)
        {
            const label masterPatch = glueMasterPatches[glueI];
            const label slavePatch = glueSlavePatches[glueI];
 
            const label blockPlabel = patchMasterBlocks[masterPatch];
            const label blockNlabel = patchMasterBlocks[slavePatch];
 
            const faceList& blockPFaces = rawPatches[masterPatch];
 
            const labelListList& curPairs = glueMergePairs[glueI];
 
            forAll(blockPFaces, blockPFaceLabel)
            {
                const labelList& blockPFacePoints =
                    blockPFaces[blockPFaceLabel];
 
                const labelList& cp = curPairs[blockPFaceLabel];
 
                forAll(cp, blockPFacePointi)
                {
                    label PpointLabel =
                        blockPFacePoints[blockPFacePointi]
                      + blockOffsets[blockPlabel];
 
                    label NpointLabel =
                        cp[blockPFacePointi]
                      + blockOffsets[blockNlabel];
 
                    if
                    (
                        pointMergeList[PpointLabel]
                     != pointMergeList[NpointLabel]
                    )
                    {
                        changedPointMerge = true;
 
                        pointMergeList[PpointLabel]
                      = pointMergeList[NpointLabel]
                      = min
                        (
                            pointMergeList[PpointLabel],
                            pointMergeList[NpointLabel]
                        );
                    }
                }
            }
        }
        Info<< "." << flush;
    }
    while (changedPointMerge && nPasses < 8);
    Info<< endl;
 
    if (changedPointMerge == true)
    {
        FatalErrorInFunction
            << "Point merging failed after max number of passes."
            << abort(FatalError);
    }
 
 
    forAll(glueMasterPatches, glueI)
    {
        const label masterPatch = glueMasterPatches[glueI];
        const label slavePatch = glueSlavePatches[glueI];
 
        const label blockPlabel = patchMasterBlocks[masterPatch];
        const label blockNlabel = patchMasterBlocks[slavePatch];
 
        const faceList& blockPFaces = rawPatches[masterPatch];
        const faceList& blockNFaces = rawPatches[slavePatch];
 
 
        forAll(blockPFaces, blockPFaceLabel)
        {
            const labelList& blockPFacePoints
                = blockPFaces[blockPFaceLabel];
 
            forAll(blockPFacePoints, blockPFacePointi)
            {
                label PpointLabel =
                    blockPFacePoints[blockPFacePointi]
                  + blockOffsets[blockPlabel];
 
                if (pointMergeList[PpointLabel] == -1)
                {
                    FatalErrorInFunction
                        << "Unable to merge point " << blockPFacePointi
                        << " of face " << blockPFaceLabel
                        << " of block " << blockPlabel
                        << abort(FatalError);
                }
            }
        }
 
        forAll(blockNFaces, blockNFaceLabel)
        {
            const labelList& blockNFacePoints
                = blockNFaces[blockNFaceLabel];
 
            forAll(blockNFacePoints, blockNFacePointi)
            {
                label NpointLabel =
                    blockNFacePoints[blockNFacePointi]
                  + blockOffsets[blockNlabel];
 
                if (pointMergeList[NpointLabel] == -1)
                {
                    FatalErrorInFunction
                        << "Unable to merge point " << blockNFacePointi
                        << " of face " << blockNFaceLabel
                        << " of block " << blockNlabel
                        << abort(FatalError);
                }
            }
        }
    }
 
 
    // sort merge list to return new point label (in new shorter list)
    // given old point label
    label nNewPoints = 0;
 
    forAll(pointMergeList, pointLabel)
    {
        if (pointMergeList[pointLabel] > pointLabel)
        {
            FatalErrorInFunction
                << "ouch" << abort(FatalError);
        }
 
        if
        (
            (pointMergeList[pointLabel] == -1)
         || pointMergeList[pointLabel] == pointLabel
        )
        {
            pointMergeList[pointLabel] = nNewPoints;
            nNewPoints++;
        }
        else
        {
            pointMergeList[pointLabel] =
                pointMergeList[pointMergeList[pointLabel]];
        }
    }
 
    nMeshPoints = nNewPoints;
 
    Info<< "Creating points" << endl;
 
    pointField points(nMeshPoints);
 
    forAll(blocks, blockI)
    {
        const pointField& blockPoints = blocks[blockI].points();
 
        forAll(blockPoints, blockPointLabel)
        {
            points
            [
                pointMergeList
                [
                    blockPointLabel
                  + blockOffsets[blockI]
                ]
            ] = blockPoints[blockPointLabel];
        }
    }
 
    // Scale the points
    if (scaleFactor > 1.0 + SMALL || scaleFactor < 1.0 - SMALL)
    {
        points *= scaleFactor;
    }
 
    Info<< "Creating cells" << endl;
 
    cellShapeList cellShapes(nMeshCells);
 
    const cellModel& hex = cellModel::ref(cellModel::HEX);
 
    label nCreatedCells = 0;
 
    forAll(blocks, blockI)
    {
        labelListList curBlockCells = blocks[blockI].blockCells();
 
        forAll(curBlockCells, blockCelli)
        {
            labelList cellPoints(curBlockCells[blockCelli].size());
 
            forAll(cellPoints, pointi)
            {
                cellPoints[pointi] =
                    pointMergeList
                    [
                        curBlockCells[blockCelli][pointi]
                      + blockOffsets[blockI]
                    ];
            }
 
            cellShapes[nCreatedCells].reset(hex, cellPoints);
 
            nCreatedCells++;
        }
    }
 
    Info<< "Creating boundary patches" << endl;
 
    faceListList boundary(npatch);
    wordList patchNames(npatch);
    wordList patchTypes(npatch);
    word defaultFacesName = "defaultFaces";
    word defaultFacesType = wallPolyPatch::typeName;
 
    label nCreatedPatches = 0;
 
    forAll(rawPatches, patchi)
    {
        if (rawPatches[patchi].size() && cfxPatchTypes[patchi] != "BLKBDY")
        {
            // Check if this name has been already created
            label existingPatch = -1;
 
            for (label oldPatchi = 0; oldPatchi < nCreatedPatches; oldPatchi++)
            {
                if (patchNames[oldPatchi] == cfxPatchNames[patchi])
                {
                    existingPatch = oldPatchi;
                    break;
                }
            }
 
            const faceList& curRawPatch = rawPatches[patchi];
            label curBlock = patchMasterBlocks[patchi];
 
            if (existingPatch >= 0)
            {
                Info<< "CFX patch " << patchi
                    << ", of type " << cfxPatchTypes[patchi]
                    << ", name " << cfxPatchNames[patchi]
                    << " already exists as OpenFOAM patch " << existingPatch
                    << ".  Adding faces." << endl;
 
                faceList& renumberedPatch = boundary[existingPatch];
                label oldSize = renumberedPatch.size();
                renumberedPatch.setSize(oldSize + curRawPatch.size());
 
                forAll(curRawPatch, facei)
                {
                    const face& oldFace = curRawPatch[facei];
 
                    face& newFace = renumberedPatch[oldSize + facei];
                    newFace.setSize(oldFace.size());
 
                    forAll(oldFace, pointi)
                    {
                        newFace[pointi] =
                            pointMergeList
                            [
                                oldFace[pointi]
                              + blockOffsets[curBlock]
                            ];
                    }
                }
            }
            else
            {
                // Real patch to be created
                faceList& renumberedPatch = boundary[nCreatedPatches];
                renumberedPatch.setSize(curRawPatch.size());
 
                forAll(curRawPatch, facei)
                {
                    const face& oldFace = curRawPatch[facei];
 
                    face& newFace = renumberedPatch[facei];
                    newFace.setSize(oldFace.size());
 
                    forAll(oldFace, pointi)
                    {
                        newFace[pointi] =
                            pointMergeList
                            [
                                oldFace[pointi]
                              + blockOffsets[curBlock]
                            ];
                    }
                }
 
                Info<< "CFX patch " << patchi
                    << ", of type " << cfxPatchTypes[patchi]
                    << ", name " << cfxPatchNames[patchi]
                    << " converted into OpenFOAM patch " << nCreatedPatches
                    << " type ";
 
                if (cfxPatchTypes[patchi] == "WALL")
                {
                    Info<< "wall." << endl;
 
                    patchTypes[nCreatedPatches] = wallPolyPatch::typeName;
                    patchNames[nCreatedPatches] = cfxPatchNames[patchi];
                    nCreatedPatches++;
                }
                else if (cfxPatchTypes[patchi] == "SYMMET")
                {
                    Info<< "symmetryPlane." << endl;
 
                    patchTypes[nCreatedPatches] = symmetryPolyPatch::typeName;
                    patchNames[nCreatedPatches] = cfxPatchNames[patchi];
                    nCreatedPatches++;
                }
                else if
                (
                    cfxPatchTypes[patchi] == "INLET"
                 || cfxPatchTypes[patchi] == "OUTLET"
                 || cfxPatchTypes[patchi] == "PRESS"
                 || cfxPatchTypes[patchi] == "CNDBDY"
                 || cfxPatchTypes[patchi] == "USER2D"
                )
                {
                    Info<< "generic." << endl;
 
                    patchTypes[nCreatedPatches] = polyPatch::typeName;
                    patchNames[nCreatedPatches] = cfxPatchNames[patchi];
                    nCreatedPatches++;
                }
                else
                {
                    FatalErrorInFunction
                        << "Unrecognised CFX patch type "
                        << cfxPatchTypes[patchi]
                        << abort(FatalError);
                }
            }
        }
    }
 
    boundary.setSize(nCreatedPatches);
    patchTypes.setSize(nCreatedPatches);
    patchNames.setSize(nCreatedPatches);
 
    PtrList<dictionary> patchDicts;
 
    preservePatchTypes
    (
        runTime,
        runTime.constant(),
        polyMesh::meshSubDir,
        patchNames,
        patchDicts,
        defaultFacesName,
        defaultFacesType
    );
 
    // Add information to dictionary
    forAll(patchNames, patchi)
    {
        if (!patchDicts.set(patchi))
        {
            patchDicts.set(patchi, new dictionary());
        }
        // Add but not overwrite
        patchDicts[patchi].add("type", patchTypes[patchi], false);
    }
 
    polyMesh pShapeMesh
    (
        IOobject
        (
            polyMesh::defaultRegion,
            runTime.constant(),
            runTime
        ),
        std::move(points),
        cellShapes,
        boundary,
        patchNames,
        patchDicts,
        defaultFacesName,
        defaultFacesType
    );
 
    // Set the precision of the points data to 10
    IOstream::defaultPrecision(max(10u, IOstream::defaultPrecision()));
 
    Info<< "Writing polyMesh" << endl;
    pShapeMesh.removeFiles();
    pShapeMesh.write();
 
    Info<< "End\n" << endl;
 
    return 0;
}
 
 
// ************************************************************************* //